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Preventive maintenance case study

The pharmaceutical industry is starting to recognize the benefits of digital technologies, in particular, the value that real-time asset and process intelligence obtained from these solutions. The cost of a single critical asset failure in a pharmaceutical manufacturing plant can lead to scrapped batches costing hundreds of thousands of dollars. However, technology alone is rarely successful, and companies that are looking to implement IIoT technology need to have a reliability mindset in order to get value from their program. The team consists of maintenance technicians, a large custodial staff, a reliability engineer, an operations manager, and predictive maintenance PdM technicians. Over the past four years, this team has introduced new processes, technology and culture changes. The results have been dramatic, including:.
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Case Study #145 | Another Reason Why Preventive Maintenance Is So Important (Liebert NX 40kVA)

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The best compliment for us is to see how much value our CMMS adds to facility operations. As a long-standing user of Maintenance Care , Walter knew about the benefit s of a powerful, customizable facility management software first hand. Here are some examples of how life and work at the Methodist Home for Nursing and Rehabilitation has changed for the better since:. One of the first things Walter implemented was work order tracking. The old system of paper piles and convoluted email conversations was not only outdated, but also created potential liabilities as it made mandatory maintenance tasks hard to track and easy to forget.
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What is Preventive Maintenance? | Types, Examples, and Advantages of PM

To show the relationship between preventive maintenance costs and corrective maintenance costs, a study was run examining railway infrastructure maintenance in the US. In the case study, the 10 most expensive railway sections were found to have four times higher maintenance cost than the 10 least expensive railway sections. This is attributed to the fact that the costliest sections transported three times the tonnage compared to the sections with the lowest costs. For this reason, the costliest sections also experienced 4.
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Asset maintenance is one of the most pressing issues for high-reliability organizations HROs such as hospitals, plants, warehouses, and telecom stations. Unplanned downtime and high maintenance costs make businesses adopt a smarter way to asset maintenance. Thus, businesses are moving from a reactive to proactive approach to maintenance that is at the core of predictive and preventative maintenance. Gone are the days when technicians wait until the equipment fails and only then start repairing it.
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